{"id":323,"date":"2023-11-30T21:04:39","date_gmt":"2023-11-30T21:04:39","guid":{"rendered":"https:\/\/www.marcorubber.com\/blog\/?p=323"},"modified":"2025-03-19T12:21:51","modified_gmt":"2025-03-19T12:21:51","slug":"your-guide-to-metal-detectable-o-rings","status":"publish","type":"post","link":"https:\/\/www.marcorubber.com\/blog\/?p=323","title":{"rendered":"Your Guide to Metal Detectable O-Rings"},"content":{"rendered":"<p><span style=\"font-weight: 400;\">In industries like <a href=\"https:\/\/www.marcorubber.com\/fda-o-rings-food-grade.htm\">food and beverage<\/a> or <a href=\"https:\/\/www.marcorubber.com\/medical-o-rings.htm\">pharmaceutical manufacturing<\/a>, where the end user ingests the product, preventing contamination is of the utmost importance.\u00a0 This is especially true when it comes to rubber polymers, which can have <\/span><a href=\"https:\/\/www.bbc.com\/future\/article\/20230103-how-plastic-is-getting-into-our-food#:~:text=High%20levels%20of%20ingested%20microplastics,of%20microplastics%20on%20human%20cells.\"><span style=\"font-weight: 400;\">negative health effects<\/span><\/a><span style=\"font-weight: 400;\"> if ingested.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Ultimately, those who operate in this space face a slew of regulatory requirements, health and safety concerns, and immense liability for the products they process, manufacture, package, or, in general, handle.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Thus, when designing machinery for these applications, engineers have to be careful down to the tiniest component, including the <a href=\"https:\/\/www.marcorubber.com\/o-rings.htm\">o-rings<\/a> they use for the seals. These o-rings need to meet all the traditional requirements of a seal, such as being reliable, long-lasting, and able to withstand the needs of the application. They also need to be FDA compliant at the least, and also meet other regulatory requirements and be able to withstand harsh cleaning chemicals and practices. Additionally, they need to not pose a contamination risk.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Unfortunately, o-rings can degrade over time, especially when exposed to harsh chemicals used for sterilization and clean in place (CIP) practices, and pose a contamination risk. This degradation leads to frequent o-ring replacement, but, even with this step, there still remains the question: did contamination occur? If a degraded o-ring is discovered too late, this can lead to large amounts of yield loss, extensive investigations, and massive headaches. If the contamination is undiscovered and the product causes injury, illness, or even just unease to the end user, the result could be devastating, including lawsuits and reputation damage.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">To avoid these dangerous situations, we recommend considering the use of metal detectable o-rings paired with inline x-rays.<\/span><\/p>\n<h2><span style=\"font-weight: 400;\">Metal Detectable O-Rings Benefits<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">During manufacturing, we add a metal filler, such as steel, bronze, or other similar material, to the o-rings. The addition of this metal does not degrade the efficacy of the o-rings, but it does appear in x-rays. At Marco Rubber, our metal detectable o-rings are available in a range of materials that are FDA compliant, including <a href=\"https:\/\/www.marcorubber.com\/buna-n-o-rings.htm\">Buna<\/a>, <a href=\"https:\/\/www.marcorubber.com\/viton-o-rings.htm\">Viton<\/a>\u00ae, <a href=\"https:\/\/www.marcorubber.com\/silicone-o-rings.htm\">Silicone<\/a>, and <a href=\"https:\/\/www.marcorubber.com\/epdm-o-rings.htm\">EPDM<\/a>. Many are available in 3A compliant formulas, as well.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">While preventive maintenance is still a primary way to avoid unplanned downtime, using metal detectable o-rings in conjunction with inline x-rays helps mitigate risk and decrease the necessity of this kind of maintenance.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">When using an inline x-ray to identify contaminated products, you are able to limit yield loss while improving your risk mitigation strategy.\u00a0<\/span><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-324\" src=\"https:\/\/blog.marcorubber.com\/wp-content\/uploads\/2023\/11\/Marco_Nov_MCC2-1024x768.jpg\" alt=\"\" width=\"800\" height=\"600\" srcset=\"https:\/\/blog.marcorubber.com\/wp-content\/uploads\/2023\/11\/Marco_Nov_MCC2-1024x768.jpg 1024w, https:\/\/blog.marcorubber.com\/wp-content\/uploads\/2023\/11\/Marco_Nov_MCC2-300x225.jpg 300w, https:\/\/blog.marcorubber.com\/wp-content\/uploads\/2023\/11\/Marco_Nov_MCC2-768x576.jpg 768w, https:\/\/blog.marcorubber.com\/wp-content\/uploads\/2023\/11\/Marco_Nov_MCC2-1536x1152.jpg 1536w, https:\/\/blog.marcorubber.com\/wp-content\/uploads\/2023\/11\/Marco_Nov_MCC2-2048x1536.jpg 2048w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/p>\n<h2><span style=\"font-weight: 400;\">How to Choose a Metal Detectable O-Ring<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">While metal detectable o-rings offer unique benefits, choosing a metal detectable o-ring does not differ from <\/span><a href=\"https:\/\/www.marcorubber.com\/blog\/how-to-choose-your-o-ring-for-the-ideal-seal\/\"><span style=\"font-weight: 400;\">choosing any other o-ring<\/span><\/a><span style=\"font-weight: 400;\">. To start, you\u2019ll need to identify the challenges your o-ring will face in your application. These commonly include:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Chemical exposure<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Ozone exposure<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Operating in high temperatures<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Operating in low temperatures<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">High pressure<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Rapid decompression<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Static application<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Dynamic application<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Weather exposure<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Steam or hot amines<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">From there, you will need to decide on the best material for your application. Our metal detectable o-rings come in Buna, Viton\u00ae, Silicone, and EPDM, which have a wide range of benefits.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Metal Detectable O-Ring Materials\u00a0<\/span><\/h3>\n<h4><span style=\"font-weight: 400;\">Buna (Nitrile or NBR)<\/span><\/h4>\n<p><span style=\"font-weight: 400;\">Nitrile goes commonly by the name Buna or abbreviation NBR. It is one of the most common rubber sealing materials thanks to its affordability and resistance to lubricants and greases. It holds up well in applications that use:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">most mineral oil-based lubricants,\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">greases,\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">hydraulic fluids,\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">aliphatic hydrocarbons,\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">silicone oils,\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">and hot water with temperatures up to 175\u00b0F (80\u00b0C).<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">While extremely versatile, Nitrile is not the ideal option for aromatic and chlorinated hydrocarbons, fuels with high aromatic content, ozone, and aging.<\/span><\/p>\n<h4><span style=\"font-weight: 400;\">Viton\u00ae (FKM)<\/span><\/h4>\n<p><span style=\"font-weight: 400;\">Viton\u00ae is a highly versatile FKM with high chemical and fuel resistance. It is not recommended for hot water or steam applications but can withstand temperatures up to 390\u00b0F (200\u00b0C). It holds up well in applications that use:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Mineral oil,<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">aliphatic,<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">aromatic,<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">and chlorinated hydrocarbons.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">It is not compatible with polar solvents, glycol-based brake fluids, or low molecular weight organic acids (formic, acetic, propionic, lactic, n-butyric and isobutyric).<\/span><\/p>\n<h4><span style=\"font-weight: 400;\">Silicone (VMQ)<\/span><\/h4>\n<p><span style=\"font-weight: 400;\">Many silicone compounds are inherently <\/span><a href=\"https:\/\/www.fda.gov\/\"><span style=\"font-weight: 400;\">FDA compliant<\/span><\/a><span style=\"font-weight: 400;\"> as they are made of materials that are typically harmless to ingest. It can withstand a wide temperature range (-65\u00b0F \/ -55\u00b0C &#8211; 390\u00b0F \/ 200\u00b0C), without the need for tear and abrasion resistance.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Unfortunately, silicone is less versatile than its alternatives. It leaves a large amount to be desired when it comes to compatibility with fuels, aromatic mineral oils, steam, silicone oil, acids, or alkalis.<\/span><\/p>\n<h4><span style=\"font-weight: 400;\">Ethylene-Propylene (EPDM)<\/span><\/h4>\n<p><span style=\"font-weight: 400;\">EPDM is an excellent option for applications that use hot water (300\u00b0F \/ 100\u00b0C) and steam (350\u00b0F \/ 175\u00b0C). Additionally it offers good resistance to:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">detergents,\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">potassium hydroxide solutions (potash),\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">sodium hydroxide (lye),\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">silicone oil and greases,\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">polar solvents,<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">and diluted acids.\u00a0<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">While a versatile option for many sealing applications, EPDM is less than desirable for use with mineral oil products.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Sizing Your O-Ring<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Next, you will need to identify the right size. Sizing an o-ring can be tricky and is one of the most common pitfalls people run into when choosing an new o-ring. Using the wrong size can result in a faulty seal, but not to worry, we can help.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><\/p>\n<p><span style=\"font-weight: 400;\">First, identify what type of operation you have:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Internal Pressure<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Internal Vacuum<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Dynamic Rod and Piston<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Static Rod and Piston<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Next, you will need the correct measurements depending on your identified application.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">For Internal pressure:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Inner Diameter<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Depth<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Width<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">For Internal Vacuum:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Outer Diameter<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Depth<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Width<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">For Dynamic Rod and Piston:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Outer Diameter Sealing Width<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">D Diameter<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">E Diameter<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">F Diameter<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Inner Diameter Sealing Width<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">II Diameter<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">I Diameter<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">G Diameter<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">For Static Rod and Piston:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Outer Diameter Sealing Width<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">D Diameter<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">H Gap<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">E Bore Diameter<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Inner Diameter Sealing Width<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">G Tube Diameter<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">F Gland Diameter<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Once you have those measurements, use our <\/span><a href=\"https:\/\/www.marcorubber.com\/o-ring-size-chart-index.htm\"><span style=\"font-weight: 400;\">comprehensive sizing guide<\/span><\/a><span style=\"font-weight: 400;\"> to identify the correct size for your o-ring.\u00a0<\/span><\/p>\n<p><i><span style=\"font-weight: 400;\">If this brief section was helpful to you, consider downloading our <a href=\"https:\/\/info.marcorubber.com\/landing-page\">Complete Guide To Choosing An O-Ring<\/a>. This free resource is an easy-to-read crash course in choosing an o-ring that will improve the functionality and life of your seal.<\/span><\/i><\/p>\n<h2><span style=\"font-weight: 400;\">Sourcing Your Metal Detectable O-Rings<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Our experts are ready to help you identify the right material and size for your application, as well as offer customized solutions. We are certified to <\/span><a href=\"https:\/\/www.marcorubber.com\/quality-systems.htm\"><span style=\"font-weight: 400;\">ISO 9001:2015<\/span><\/a><span style=\"font-weight: 400;\"> and dedicated to providing quality products with quality customer service.\u00a0<\/span><\/p>\n<p><a href=\"https:\/\/www.marcorubber.com\/inquiry-quote.htm\"><span style=\"font-weight: 400;\">Contact us to discover your sealing solution.<\/span><\/a><\/p>\n<h3>Related Pages<\/h3>\n<ul>\n<li><a href=\"https:\/\/www.marcorubber.com\/fda-o-rings-food-grade.htm\">FDA food grade O-Rings<\/a><\/li>\n<li><a href=\"https:\/\/www.marcorubber.com\/medical-o-rings.htm\">Medical O-Rings<\/a><\/li>\n<li><a href=\"https:\/\/www.marcorubber.com\/buna-n-o-rings.htm\">Buna-N O-Rings<\/a><\/li>\n<li><a href=\"https:\/\/www.marcorubber.com\/viton-o-rings.htm\">Viton O-Rings<\/a><\/li>\n<li><a href=\"https:\/\/www.marcorubber.com\/o-rings.htm\">O-Rings<\/a><\/li>\n<\/ul>\n","protected":false},"excerpt":{"rendered":"<p>In industries like food and beverage or pharmaceutical manufacturing, where the end user ingests the product, preventing contamination is of the utmost importance.\u00a0 This is especially true when it comes to rubber polymers, which can have negative health effects if ingested. Ultimately, those who operate in this space face a slew of regulatory requirements, health [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":325,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-323","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-general"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v23.3 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Your Guide to Metal Detectable O-Rings | Marco Rubber and Plastics<\/title>\n<meta name=\"description\" content=\"Metal detectable o-rings mitigate risk in the food and beverage industry and pharmaceutical manufacturing. Using inline x-rays, metal detectable o-rings easily identify contamination. 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Using inline x-rays, metal detectable o-rings easily identify contamination. 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